Lightweight Design Saves Energy and Protects Equipment
The Nylon Ball Transfer Unit is a rolling component made entirely from high-strength nylon. It is lightweight and highly durable, making it ideal for applications that require frequent moving and positioning. This unit handles light to medium loads and is commonly used in automation machines, assembly lines, and light handling systems. Being much lighter than steel, the product helps reduce energy consumption in equipment. It also will not scratch or wear down metal tracks, protecting other components during operation.
Strong Materials and Smart Manufacturing
The main body is made of PA6-GF30 reinforced nylon, a material that is hard, absorbs very little water, and retains its shape. The main ball is made of PA6 nylon with a polished surface that provides self-lubrication – no additional oil is needed. The friction coefficient is less than 0.15. Each unit is produced using injection molding and CNC machining, keeping the ball roundness error under 0.05 mm. Compared with a steel unit of the same size, this Nylon Ball Transfer Unit is about 65% lighter. It also offers excellent corrosion resistance and electrical insulation.
Quiet Operation, Long Life, and Low Maintenance
During use, the noise level is below 55 dB, making it ideal for quiet workshops. The nylon material naturally resists rust and corrosion, even in damp or mildly acidic/alkaline environments. Because it is self-lubricating, maintenance is almost never required. Each product can support up to 30 kg and lasts over 2 million cycles under continuous movement. It has been tested in many industrial settings and can directly replace traditional metal ball transfers.
Where to Use It
This unit is best suited for applications where weight, insulation, or corrosion resistance are important – for example, in solar panel equipment, medical devices, and food processing lines. Its light weight helps machines save energy, and its quiet operation improves workplace comfort. When installing, it is recommended to use a nylon or aluminum base plate. The Nylon Ball Transfer Unit has passed rigorous industrial tests and is a proven alternative to traditional steel rollers.
|
Parameter |
Value |
|
Main Body Material |
PA6-GF30 Reinforced Nylon |
|
Ball Material |
PA6 Nylon (selflubricating) |
|
Load Capacity (per unit) |
30 kg |
|
Friction Coefficient |
< 0.15 |
|
Ball Roundness Error |
< 0.05 mm |
|
Noise Level |
< 55 dB |
|
Weight vs. Steel |
65% lighter |
|
Service Life |
> 2 million cycles |
|
Corrosion Resistance |
Excellent (resists moisture, weak acids/alkalis) |
|
Typical Applications |
Automation, assembly lines, light handling systems, photovoltaic equipment, medical devices, food processing |
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